Cylinder Keyway Broaching Machine
Cylinder Keyway Broaching Machine is a servo-motor and ball screw rod driven broaching machine, specially designed for processing the keyway on lock cylinder core or padlock rotors, for I-shaped-keys, S- shaped-keys and computer keys.
It has 4 vibrating feeders, 4 discharging chutes, double-side fixtures, each fixture can process 2 cores, each side can process different keyway by different type of segments. Segments move, fixtures don't move, cores are held by fixtures. One cycle trip can processing 4 cores.
Features:
1.
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High accuracy, +/-0.02mm
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High efficiency, 1850-2100 PC/H
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Broaching Segments length:
12x100mm, or 6x200mm.
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Power consumption: 6.0KW
-
PLC control.
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Touch screen setting and display, easy
program.
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Easy operating. Automatic loading
(with vibrating feeder), automatic pneumatic feeding, automatic pneumatic clamping, automatic broaching, automatic discharging.
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Core position check automatically.
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Pressure insufficient, core stuck alarm automatically.
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Speed adjustable by VFD.
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Convenient adjustment for different sizes of cores
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Fast tool change-over system
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Dry processing, no need cooling system.
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With chips collector
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Low noisy.
Specification
|
SKBC4
|
Processable material
|
Brass
|
processable diameter
|
7-15mm
|
processable length
|
25-60mm
|
Accuracy
|
+/-0.02mm
|
Efficiey
|
1850-2100 Pcs/H
|
Power Consumption
|
6.0Kw
|
Dimesion
|
4.4x0.9x1.6m
|
Weight
|
1800kg
|
Required compressed air
|
0.4-0.6MPa
|
Automatic index multi-station machines are specially designed for for lock cylinder processing, having multi-stations, all stations can operating synchronously, can automatically finish all or some of steps of loading, pilot-hole drilling, pinholes drilling, location-slot milling, tail lateral milling, tail slot milling and discharging, etc.
Features
1/. PLC & HMI control system.
2/. Touch screen set and display machine commands, processing data, production statistics, error information, and trouble shooting guide.
3/. Servo motor driven, ball screw rod and linear guid rail transmission make the products with high accuracy and stable quality
4/. Index rotary parts transferring from one station to next station.
5/. Compact design, combining all or some of pilot-hole drilling, pinholes drilling, location-slot milling, tail lateral milling and tail slot milling processing into one unit.
6/. High efficiency, low cost.
7/. Accuracy +/-0.025mm.
8/. Sizes adjustable, for different cylinders.
9/. Operating simple.
10/. With automatic vibrating feeder.
Specification
|
|
SKLC2
|
SKLC5
|
Applicable material
|
Brass,cast iron
|
Processable size
|
25-70mm
|
Application:
|
S-slot cylinder, I-slot cylinder, computer lock cylinder slot
|
Function
|
Pilot-hole drilling
|
Pilot-hole drilling
|
-
|
Pinholes drilling
|
-
|
Location-slot milling
|
-
|
Tail lateral milling
|
Tail slot milling
|
Tail slot milling
|
Working efficiency, Pcs/ 8 hours
|
3000-4000
|
6000-7000
|
Power consumption
|
3.5kw
|
5.0kw
|
Size, m
|
1.5x 1.3 x 1.6
|
1.9x1.8x1.7
|
Weight, kg
|
1700
|
1800
|
Required air compressor
|
4~6 bar
|
Brass Cylinder forming lathe SKJT21 Automatic Brass cylinder
Shenzhen Kaite Industry Co., Ltd.
forming lathe for locks and padlock with automatic bar feeder is
specially designed for manufacturing of brass cylinder of lock and
padlock with desired shape from brass bar automatically.
it is the necessary first process for the manufacture and processing of lock core.
It adopts oil-bath full-automatic feeding mode, loads 15-20 bars one loading, and can automatically feeds bars continually.
Features
High production speed, for example, can make out 13-18 pieces per minute for 30 mm long lock core.
High precision: +/- 0.015
With Touch screen and PLC/PC control, displays sets commends and displays and stores all processing programs.
Automatic feed, automatic forming, automatic discharging.
Model
|
SKJT21
|
Spindle speed
|
4500-6000r/min
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Chuck
|
Pneumatic spring chuck
|
Part Max rotary diameter
|
17mm
|
Max. machining length
|
80mm
|
Feed speed
|
5mm/r
|
Rapid feed speed
|
1200-6000mm/min
|
Processable lock cylinder size
|
Diameter
|
<18mm
|
Long
|
<85mm
|
Processing speed
|
12-18pcs/min
|
Size Accuracy
|
+/-0.015mm
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Concentricity ( for 80mm long max, diameter 17mm max)
|
+/-0.016mm
|
Power consumption
|
3.5KW
|
Control system
|
PLC motion control
|
Automatic feeder
|
Motor: 0. 4KW
|
Air compressor: ( user supplied)
|
0.6Mpa, air hose ID6mm OD8mm
|
Automatic lathe for pin SK1038 is specially designed for lock industry, for producing normal pins and abnormal shape pins. It is cam driven with CNC control, accuracy stable, total automatic, operation simple and maintain easy.
Features:
1/. Cam and servo driven, the CNC control, touch screen display, easy program.
2/. Coil feeding can greatly save scarp and time.
3/. Automatic straightening, automatic feeding.
4/. High speed cutting. High production efficiency. 5/. High accuracy: +/-0.012
5/. Compact, robust mechanical design.
Specification |
|
Model |
SK1038 |
Processable material |
Brass |
Max. stock diameter |
4mm |
Processable pin length |
10mm |
Processable efficiency |
50-100 pc/min |
Cutting tools |
2 pc |
Toolhead speed |
4000-6000rpm |
Motor |
1.97KW |
Dimension |
1700*1100*1750mm |
Weight |
670kg |
SKCC10 Automatic index Multi-station Cylinder Cover Combination machine is specially designed for cylinder cover processing, all stations can operate synchronously.
It has 10 stations, automatic loading, cylinder hole drilling, cylinder hole reaming, thread bottom holes drilling, threading, pinholes drilling, axis hole drilling, pinholes deburring, rear end milling and discharging, etc.
Features
1/. PLC & HMI control system.
2/. Touch screen set and display machine commands, processing data, production statistics, error information, and trouble shooting guide.
3/. Servo motor driven, ball screw rod and linear guid rail make the products with high accuracy and stable quality
4/. Index rotary parts transferring from one station to next station.
5/. Compact design, combining of all drilling, reaming, threading deburring and end milling processing into one unit.
6/. High efficiency, low cost.
7/. Accuracy +/-0.02mm.
8/. Sizes adjustable, for different cylinders.
9/. Operating simple.
Specification
|
|
SKCC10
|
Applicable material
|
Brass,Zinc
|
Application:
|
Cylinder cover
|
Working efficiency, Pcs/ 8 hours
|
2200-2600
|
Power consumption
|
16.00kW
|
Size, m
|
2.3x2.1x2.3
|
Weight, kg
|
2900.00
|